RTJ 2500LB High Pressure PEEK Seal Forged Steel Trunnion Ball Valve

Core product positioning

This top-performance ball valve is specially designed for ultra-high pressure, high temperature and harsh working conditions. It features a forged steel valve body, ear shaft support structure and RTJ ring connection surface, and is equipped with high-performance PEEK seals to ensure zero leakage sealing and an extremely long service life at a pressure of 2,500 pounds.

RTJ 2500LB High Pressure PEEK Seal Forged Steel Trunnion Ball Valve

Details of technical specifications

Core design features

1. Design of RTJ ring connection surface

It adopts annular groove connection sealing and is equipped with soft iron or stainless steel annular gaskets

It is suitable for high-pressure and high-temperature working conditions, and its sealing performance far exceeds that of flat flanges

Anti-blowout design ensures connection safety under pressure fluctuations

2. 2500LB high pressure rating

It fully complies with the ASME B16.34 high-pressure valve standard

The shell's pressure-bearing capacity reaches 2,500 pounds (approximately 430bar).

Passed the 1.5 times pressure shell test and the 1.1 times pressure seal test

3. High-performance PEEK sealing

High-temperature stability: Continuous operating temperature up to 260℃

Outstanding mechanical properties: Compressive strength >100MPa, wear-resistant

Chemical compatibility: Resistant to corrosion by most organic solvents, acids and alkalis

Low friction coefficient: Ensures stable opening and closing torque

4. Ear shaft type spherical support

The upper and lower valve stems are fixed and supported to eliminate the offset of the ball

It is suitable for high-pressure and large-diameter working conditions with a small operating torque

The double cut-off discharge function ensures safe pressure relief in the cavity

5. Forged steel valve body structure

Forged into shape, with dense grains and no casting defects

Higher mechanical strength and impact toughness

It is suitable for harsh working conditions with frequent fluctuations in pressure and temperature

Detailed explanation of performance advantages

Sealing guarantee

Main seal: PEEK composite valve seat, ensuring zero leakage

Secondary seal: Metal-to-metal contact, fire safety

Emergency seal: Valve stem injection seal, online maintenance

Operational reliability

Low-friction bearing support ensures easy operation

Anti-static devices ensure the safe discharge of static electricity

The anti-blowout valve stem design ensures operational safety

Maintain convenience

The modular valve seat design can be replaced online

Standard ISO 5211 actuator installation platform

Bidirectional sealing, with no restrictions on installation direction

Application conditions

Applicable medium

Petroleum and natural gas: high-pressure natural gas, crude oil

Chemical process: high-temperature oil and gas, corrosive media

Electric energy: high-pressure steam, boiler feed water

Others: Supercritical fluids, high-pressure gases

Typical application scenarios

Wellhead equipment for oil and gas fields

Main valve of the oil production tree

Throttle manifold control valve

Refining and chemical plant

Inlet and outlet of the reactor

Bypass of high-pressure heat exchanger

Power station system

Main steam pipeline

Boiler feed water system

Chemical process

High-voltage synthesis circuit

Material conveying main pipe

Quality assurance

Material Certification: 3.1 Material Certificate

Non-destructive testing: 100% ultrasonic flaw detection (UT)

Pressure test: Complies with API 598/API 6D standards

Fire resistance test: Certified by API 607 fire resistance

Applicable standard: NACE MR0175 (Acidic medium)

Quality assurance

Material Certification: 3.1 Material Certificate

Non-destructive testing: 100% ultrasonic flaw detection (UT)

Pressure test: Complies with API 598/API 6D standards

Fire resistance test: Certified by API 607 fire resistance

Applicable standard: NACE MR0175 (Acidic medium)

Selection guidance

Configuration options

Actuator types: manual, pneumatic, hydraulic, electric

Explosion-proof grade: ATEX, IECEx

Special coatings: Inner cavity anti-corrosion coating, surface treatment

Extended valve cover: Used for insulation or low-temperature conditions

Selection considerations

Medium characteristics: Corrosiveness, solid particle content

Operation requirements: Switching frequency, response time

Environmental conditions: Ambient temperature, explosion-proof requirements

Installation space: Actuator installation space is limited

Product Value summary

The RTJ 2500LB PEEK sealed forged steel ear shaft ball valve, through the perfect combination of material science innovation and high-pressure structural design, provides:

Absolute sealing reliability: Dual guarantee of PEEK sealing and metal sealing

Ultra-high pressure adaptability: 2500LB pressure rating, meeting the most demanding pressure requirements

Long service life: Forged steel valve body + ear shaft support, with service life increased by 3 to 5 times

Comprehensive safety protection: Multiple safety designs including fire prevention, anti-static and anti-blowout

Applicable customer groups: Oil and gas fields, refining and chemical enterprises, power stations, chemical enterprises and other industrial users with extremely high requirements for the reliability of high-pressure valves.